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Solid-liquid mixing and dispersion system Product List

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Solid-liquid mixing system for stabilizing the dispersion quality of resin materials.

Solid-liquid mixing system for stabilizing the dispersion quality of resin materials.

Dispersion is not determined by the equipment. It is determined by the process design of the resin dispersion system.

In the manufacturing of resin materials, dispersion quality affects product performance and appearance quality. Particularly in formulations containing fillers, dispersion unevenness and agglomeration are likely to occur, leading to issues with strength, functional characteristics, and appearance defects. Additionally, in high-viscosity systems, poor mixing and viscosity variations can easily arise, making it challenging to ensure quality. Furthermore, during scale-up, reproducing dispersion conditions can be difficult, resulting in cases where quality is not stable during mass production. Shibuya Kogyo's inline solid-liquid mixing and dispersion system designs the dispersion process throughout the entire process according to the characteristics of the resin and fillers. It optimizes everything from powder supply to dispersion, formulation, and CIP cleaning in a consistent manner, achieving uniform dispersion while suppressing dispersion unevenness and agglomeration. It establishes optimal dispersion conditions based on material properties and viscosity conditions, stabilizing reproducible quality. For those struggling with dispersion unevenness or viscosity variations in resin materials, we propose optimal dispersion processes tailored to material properties and process conditions. Please consult us about your current challenges. We also accommodate dispersion of not only fillers but also nanoparticles and functional materials. For details on electronic material dispersion, please refer to the related links.

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Inline solid-liquid mixing and dispersion system for adhesives [Case study materials available]

Inline solid-liquid mixing and dispersion system for adhesives [Case study materials available]

Thanks to our unique dispersion system, we can achieve the mixing and dispersion of fine powders in a short time without generating lumps! We can accommodate both continuous and batch processes.

This is an inline solid-liquid mixing and dispersion system for adhesives. It is a groundbreaking system that performs the mixing and dispersion of various fine powders and liquids inline. With our exceptional engineering technology cultivated through our plant business, we can individually respond to a variety of needs. 【Features】 1. Our unique dispersion system achieves the mixing and dispersion of fine powders in a short time without generating clumps. 2. Depending on the combination of equipment, it can accommodate both continuous and batch processes. 3. We provide total engineering tailored to user needs. *We are currently offering materials that introduce examples of equipment combinations such as slurry-type and batch-type.

  • IKA＋shibuya .png
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  • Solid-liquid mixing and dispersion system

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Inline solid-liquid mixing and dispersion system for resin materials [Case study materials available].

Inline solid-liquid mixing and dispersion system for resin materials [Case study materials available].

Thanks to our unique dispersion system, the mixing and dispersion of fine powders can be achieved in a short time without the formation of lumps! We can accommodate both continuous and batch processes.

This is an inline solid-liquid mixing and dispersion system for resin materials. It is a groundbreaking system that performs the mixing and dispersion of various fine powders and liquids inline. With our exceptional engineering technology cultivated through our plant business, we cater to a wide range of individual needs. 【Features】 1. Our unique dispersion system achieves the mixing and dispersion of fine powders in a short time without generating clumps. 2. Depending on the combination of equipment, we can accommodate both continuous and batch processes. 3. We provide total engineering tailored to user needs. *We are currently offering materials that introduce examples of equipment combinations such as slurry and batch systems.

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  • Solid-liquid mixing and dispersion system

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Mixing system to stabilize the dispersion quality of battery materials.

Mixing system to stabilize the dispersion quality of battery materials.

The dispersion quality of battery materials is determined by the process. A solid-liquid mixing dispersion system that suppresses agglomeration and aggregation.

In the manufacturing of battery material slurries, dispersion quality is a crucial factor that influences product performance. However, in high-concentration slurries, challenges such as the formation of clumps during powder addition, aggregation of nanoparticles, and decreased fluidity due to increased viscosity can arise, leading to quality variations and reduced productivity. Additionally, during scale-up, it can be difficult to reproduce conditions, which may lead to issues in mass production. Our inline solid-liquid mixing and dispersion system is designed for a seamless process from powder supply to dispersion, formulation, and CIP cleaning. By optimizing the entire process, including material properties, input conditions, and fluid design, we stabilize dispersion quality and reproducibility. In battery materials, frequent changes in formulation and material lot differences often require resetting conditions, making it challenging to maintain a stable dispersion state. Our system optimizes dispersion conditions throughout the entire process, flexibly responding to these variable factors and achieving quality stability and improved reproducibility. Not just a simple dispersion device, but a dispersion system that governs the entire process, it is capable of supporting everything from the development stage of battery materials to mass production lines. For those struggling with clumps, aggregation, and viscosity increases in battery material slurries, we propose the optimal dispersion process tailored to material characteristics and process conditions. Please consult us about your current challenges.

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  • Solid-liquid mixing and dispersion system

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Inline Solid-Liquid Mixing and Dispersion System for Electronic Materials [Case Study Materials Available]

Inline Solid-Liquid Mixing and Dispersion System for Electronic Materials [Case Study Materials Available]

Thanks to our unique dispersion system, we can achieve the mixing and dispersion of fine powders in a short time without generating clumps! We can accommodate both continuous and batch processes.

This is an inline solid-liquid mixing and dispersion system for electronic materials. It is a groundbreaking system that performs the mixing and dispersion of various fine powders and liquids inline. With our exceptional engineering technology cultivated in the plant business, we respond individually to a variety of needs. 【Features】 1. Our unique dispersion system enables the mixing and dispersion of fine powders in a short time without generating lumps. 2. Depending on the combination of equipment, we can accommodate both continuous and batch processes. 3. We provide total engineering tailored to user needs. *We are currently offering materials that introduce examples of equipment combinations such as slurry and batch systems.

  • IKA＋shibuya .png
  • Other processing machines
  • Solid-liquid mixing and dispersion system

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Inline solid-liquid mixing and dispersion system for ink (coating) [Materials available]

Inline solid-liquid mixing and dispersion system for ink (coating) [Materials available]

Thanks to our unique dispersion system, mixing and dispersing fine powders can be achieved in a short time without causing clumping! We can accommodate both continuous and batch processes.

This is an inline solid-liquid mixing and dispersion system for inks (paints). It is a groundbreaking system that performs the mixing and dispersion of various fine powders and liquids inline. With the exceptional engineering technology cultivated in our plant business, we provide tailored solutions to meet diverse needs. 【Features】 1. Our unique dispersion system achieves the mixing and dispersion of fine powders in a short time without generating clumps. 2. Depending on the combination of equipment, it can accommodate both continuous and batch processes. 3. We offer total engineering solutions tailored to user needs. *We are currently providing materials that introduce examples of equipment combinations such as slurry-type and batch-type.

  • IKA＋shibuya .png
  • Other processing machines
  • Solid-liquid mixing and dispersion system

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